Engineering that holds up in production.
These examples show production systems Red Barn Innovations designed and built across focused operating environments: manufacturing, equipment distribution, service operations, finance, infrastructure, and release operations.
Explore Case Studies
Case study 1 of 8: Root Cause Analysis for a Manufacturing AI Vision System

ENTERPRISE | AI & MACHINE LEARNING
Root Cause Analysis for a Manufacturing AI Vision System
An AI-vision production line crashing intermittently — unreproducible, halting production.
We traced it to a single deep memory-and-concurrency fault, using read-only telemetry that never touched the live system.

MEDIUM BUSINESS | CUSTOM SOLUTION ENGINEERING
A Governed Data Warehouse From Incomplete SaaS Data
A business closing its month-end books by hand, on SaaS data never built for reporting.
We built the governed warehouse its numbers now run on.

MEDIUM BUSINESS | CUSTOM SOLUTION ENGINEERING
Decision-Grade Power BI Analytics on a Governed Warehouse
A leadership team steering on reports no one fully trusted.
We built the decision-grade analytics they now run the business on, with reconciliation that keeps the numbers honest.

MEDIUM BUSINESS | CUSTOM SOLUTION ENGINEERING
Real-Time Service Data Sync into Monday.com Operations Boards
A dealer ran its service floor on one tool while the authoritative work-order data lived in another.
We kept them in lockstep, reconciled every 15 minutes and monitored 24/7.

ENTERPRISE | CUSTOM SOLUTION ENGINEERING
VMware to Hyper-V Migration with Zero Data Loss and Zero Network Requirements
Plant servers locked to VMware's per-CPU licensing, with no network to migrate them.
We built an offline, in-place conversion a site technician runs in under 90 minutes, and ran it across hundreds without a WAN dependency.

MEDIUM BUSINESS | CUSTOM SOLUTION ENGINEERING
Connecting Workforce, Time, Billing, and Project Data
Time, workforce, and billing lived in separate SaaS systems that never talked.
We built the adapters that connect them into one auditable labor model, where cost is measured, never guessed.

ENTERPRISE | IT & WORKFLOW AUTOMATION
Mission-Critical Servicing, Automated End to End
An always-on, safety-critical plant estate serviced by hand, with maintenance windows the business consistently complained were too large.
We automated the servicing across hundreds of systems in dozens of countries and cut those windows by more than half.

ENTERPRISE | CUSTOM SOLUTION ENGINEERING
Turning Engineer Scripts Into Operator-Ready Release Software
Workflows that only a handful of engineers could run, hand-assembled every time.
We turned orchestration into self-service software the whole team can drive.
